How To Use A Tyre Changer Machine

Introduction to Tyre Changer Machines

Tyre changer machines are indispensable pieces of equipment. Whether you’re a professional mechanic or a DIY enthusiast, having the ability to change tyres efficiently and safely is crucial. Tyre changer machines, also known as tyre fitting machines or tyre removal tools, are designed to make the process of removing and installing tyres on rims much easier.

These machines save valuable time and effort while ensuring precision and safety. With the increasing demand for reliable tyre services, understanding how to operate a tyre changer machine has become an essential skill for anyone involved in the automotive industry or those who prefer to maintain their vehicles themselves.

Types of Tyre Changer Machines

These machines fall into two main categories: manual and automatic.

Manual Tyre Changer Machines

These machines require manual operation and rely on the user’s physical effort to change tyres. They are affordable and suitable for smaller workshops or home garages with moderate tyre changing needs.

Automatic Tyre Changer Machines

These advanced machines automate the tyre changing process, reducing the need for manual labour. They come with various features and controls for a more efficient and consistent tyre changing experience. Automatic tyre changer machines are more expensive but ideal for high-volume workshops or commercial settings.

These categories also vary based on the type of vehicles they cater to, such as passenger cars, light trucks, or heavy-duty vehicles.

Benefits of Using a Tyre Changer Machine

Using a tyre changer machine offers several advantages over traditional manual tyre changing methods. These machines significantly reduce the time and effort required to change tyres, leading to faster turnaround times and increased productivity. They are equipped with safety features that minimise the risk of injury to the operator and prevent damage to the tyre or rim during the changing process.

Tyre changer machines ensure precise alignment and positioning of the tyre on the rim, which reduces the likelihood of leaks or imbalances. They are designed to handle a wide range of tyre and rim sizes, making them suitable for various vehicle types. Additionally, by automating or assisting with the tyre changing process, these machines significantly reduce the physical strain and fatigue associated with manual tyre changing.

Understanding the Components of a Tyre Changer Machine

While specific parts may vary between models and manufacturers, most tyre changer machines share common elements.

The mounting head is central for securing the wheel, providing stability during tyre removal and installation. A bead breaker is used to separate the tyre bead from the rim, easing tyre removal. A tyre lever (also known as a tyre iron or spoon) aids in prying the tyre off the rim during removal and guiding it back during installation.

An inflation system is often integrated, allowing quick and precise tyre inflation post-installation. Controls and pedals vary by machine type (manual or automatic) and are used to operate different functions. Safety features like guards, emergency stop buttons, and lockout mechanisms protect operators from potential hazards.

For academic information on tyre changing components, please visit this website on the Study and Analysis of Tyre Changing Machine Components which also shows related papers from journals.

Step-by-step Guide on Using a Manual Tyre Changer Machine

Operating a tyre changer machine effectively involves several main steps: preparing your work area, securing the wheel, using the bead breaker to remove the tyre, inspecting and cleaning the rim, installing the new tyre, inflating it to the recommended pressure, checking for issues, adjusting if needed, and performing maintenance on the machine.

The specific steps for using a tyre changer machine will depend on the type of machine being used. However, below is a four-step process that is applicable to most tyre changers:

1. Begin by positioning the tyre changer machine in a safe and accessible location. Make sure that the machine is securely anchored to the ground and that there is enough space around the machine to work comfortably.
2. Next, remove the valve core from the tyre to release any air pressure. Use the machine’s bead breaker to loosen the tyre bead from the wheel rim, then use the tyre lever to pry the tyre off the rim.
3. Place the new tyre onto the machine’s mounting head, making sure that the tyre is properly aligned. Use the machine’s mounting arm and bead pressing tool to seat the tyre onto the rim.
4. Inflate the tyre to the recommended pressure, then check the tyre for any leaks or damage.
5. Finally, use the machine to remount the wheel onto the vehicle. Make sure that the wheel is properly aligned and tightened to the manufacturer’s specifications.

Remember, proper safety precautions and attention to detail are crucial when using a manual tyre changer machine. If you encounter any difficulties or uncertainties, consult the machine’s manual or seek assistance from a professional.

Safety Precautions When Using a Tyre Changer Machine

When working with tyre changer machines, safety is paramount.

Familiarise yourself with the machine’s operations by thoroughly reading the manufacturer’s manual. This includes understanding safety instructions, operational procedures, and maintenance guidelines. Always wear appropriate personal protective equipment (PPE), such as safety glasses, gloves, and non-slip footwear to protect against potential hazards.

Ensure the work area around the machine is clear of obstructions, and keep bystanders at a safe distance to prevent accidents. Before each use, inspect the machine and its components for any signs of damage, wear, or loose parts. Address any issues promptly.

Maintain focus and avoid distractions while operating the machine. Always ensure the wheel and tyre are securely mounted before starting any operations.

Inflated tyres can be dangerous if not handled properly. Follow correct inflation procedures and never exceed recommended pressure limits.

Cornell have release a Tire Changer Safety Awareness Guide that can be reviewed for further information on the importance of safety when using a tyre changer machine.

Common Troubleshooting Tips for Tyre Changer Machines

If you’re having difficulty breaking the bead, ensure the tyre is correctly positioned on the mounting head, apply adequate but not excessive force to the bead breaker, and check for proper adjustment and lubrication. Consider using a bead breaker lubricant or soap solution to aid in releasing the bead. If the tyre slips or doesn’t seat properly on the rim, clean both the rim and tyre thoroughly, check for any damage, and ensure the mounting head is properly adjusted and secured. Using a tyre lubricant or soap solution can help the tyre slide onto the rim more easily.

For inflation issues, check for leaks in the hose and connections, ensure the air compressor is functioning properly, and inspect the inflation valve for any obstructions. If using an external air compressor, ensure it’s compatible with the tyre changer machine and provides sufficient air pressure. Regularly inspect the inflation system for leaks or cracks in the hose and connections. Ensure the air compressor is working correctly and delivering adequate pressure. Check the inflation valve on the mounting head for any blockages or damage that may be impeding proper inflation.

Maintenance and Care for Your Tyre Changer Machine

Make sure to follow the recommended intervals for lubrication, inspections, and replacing wear parts. It’s important to keep the machine clean by removing dirt, debris, and old lubricants. Use appropriate cleaning solutions and tools to ensure a thorough clean without damaging any components.

Regularly lubricate the moving parts with the recommended lubricants to reduce friction and wear. Take the time to inspect parts like the mounting head, bead breaker, and tyre levers for any signs of wear or damage. If you notice any worn-out components, be sure to replace them promptly to maintain efficiency and safety. Also, check for any loose or damaged bolts, nuts, or safety guards, and tighten or replace them as needed to prevent any further damage or safety hazards.

When the machine is not in use, store it in a clean, dry area and make sure it’s securely positioned to prevent any accidental tipping or damage. If you come across any complex maintenance or repairs that require specialized knowledge or tools, it’s best to seek professional assistance. Lastly, keep detailed records of all your maintenance activities, including dates, tasks performed, and any parts that were replaced. This will help you keep track of the machine’s service history and identify any potential issues early on.

AAQ for your Tyre Changer Machine Needs

AAQ is a responsive and reputable seller of tyre changers, car stackers, and all kinds of vehicle equipment. 

We sell semi automatic tyre changers range from AU $1,950 to $7,225. Fully automatic tyre changers are the most expensive, with prices ranging from around AU $5,000 to $20,000 or more.

Our Semi Automatic Tilt Back Tyre Changer (AutoMount 103826) is designed for car and commercial tyres and costs AU $2,400.00. Our Motorcycle Tyre Changer Machine with Assistant Arm (Automount 103826RM) costs AU $3,850.

Browse our range or contact us today for more information.